PCD Planing Tools for Face Machining & Surface Finishing
High-Precision Brazed PCD Tools for Aluminum & Composites
Overview
High-Precision PCD Planing Tools are engineered for face machining, flat surface planing, and ultra-fine finishing of non-ferrous materials such as aluminum alloys, magnesium alloys, and composite materials. Compared to indexable tools, brazed PCD planing tools provide superior rigidity, extended tool life, and exceptional surface quality, making them ideal for high-speed CNC machining and precision finishing operations.
At Aoshiji® Custom Tool, we specialize in designing and manufacturing custom brazed PCD planing tools with tailored diameters, cutting-edge geometries, and insert positioning. These tools are widely applied in automotive, aerospace, and precision engineering industries, where high surface finish and micron-level tolerances are critical.
Applications
Automotive industry – Precision surface machining of cylinder heads, engine blocks, and transmission housings
Aerospace industry – High-accuracy face machining of lightweight structural components
Die-cast and composite machining – Flat surface finishing with tight tolerance requirements
Precision manufacturing – Ultra-fine finishing of molds, dies, and electronic housings
Key Features
Brazed PCD cutting edges – Exceptional wear resistance and long service life
Rigid body design – Reduces vibration and ensures stable face machining
Customizable tool diameters and geometries – Designed per customer requirements
Multi-edge cutting capability – Enables efficient large-area surface machining
Superior surface finish – Achieves mirror-like flatness with Ra ≤ 0.2 µm
Optimized edge positioning – Ensures balanced cutting and consistent performance
Benefits
Provides better rigidity and accuracy compared to indexable planing tools
Delivers mirror-quality surface finishes on non-ferrous and composite materials
Extends tool life significantly, lowering cost per component
Supports large-area, high-speed machining with stable cutting performance
Customizable designs ensure compatibility with specific CNC applications
Technical Specifications
| Parameter | Specification |
|---|---|
| Tool type | Brazed PCD Planing Tool |
| Cutting material | PCD (Polycrystalline Diamond) |
| Diameter range | Customizable per drawing |
| Application focus | Face machining, surface planing, fine finishing |
| Coolant supply | Through-coolant optional |
| Surface finish | Ra ≤ 0.2 µm achievable |
Options & Customization
Tool diameters available from small precision planers to large face cutters
Multi-edge PCD cutters for high-speed, large-surface machining
Custom edge geometries and insert positioning for application-specific setups
Brazed and monoblock body designs for maximum rigidity
Coolant-through configurations for heat control and chip evacuation
Related Tools
PCD Multi-Flute Flat End Mill Ø10 mm – Model PCD-MFEM-10-V1 | Aoshiji® Custom Tool
PCD Countersink 90° Ø10 mm – Model PCD-CSK-90-10-V1 | Aoshiji® Custom Tool
- Custom Brazed PCD Turning Tools for High-Precision Machining
Contact
For custom designs, drawings, or technical consultation, please contact:
[email protected]
Aoshiji® Custom Tool – Precision PCD and Custom CNC Tooling Solutions
