MCD Forming Tool – Monocrystalline Diamond by Aoshiji® Custom Tool
Overview
The MCD Forming Tool from Aoshiji® Custom Tool is engineered for ultra-precision machining applications requiring optical-grade surface finishes and dimensional accuracy. Featuring a single-crystal diamond cutting edge, it delivers unmatched sharpness, burr-free cutting, and long service life—surpassing conventional carbide and PCD tools. This tool is the preferred choice for optics, electronics, and advanced material machining, where nanometer-level finishes are essential.
Applications
Optical mold manufacturing requiring mirror-like surfaces
Precision dies with complex geometries and sub-micron accuracy
Semiconductor wafers demanding consistent edge and surface integrity
Machining of quartz, sapphire, ceramics, and advanced composites
Micro-machining, fine contouring, and profiling for high-value components
Key Features
Monocrystalline diamond edge – Delivers unmatched sharpness and precision
Ultra-precision performance – Sub-micron edge radius and tight tolerances
Mirror-quality finishing – Achieves nanometer-level Ra values
Custom CAD-based geometries – Nose radius, rake, clearance angles, and tool reach per drawing
Burr-free machining – Ensures consistency in delicate and brittle materials
Benefits
Outperforms carbide and PCD tools in accuracy, surface quality, and service life
Eliminates or reduces polishing, lowering post-machining costs
Provides repeatable performance for mass production of precision components
Extends tool life, offering greater value in high-volume or high-value production
Supports complex geometries and custom profiles for optical and semiconductor applications
Technical Specifications
| Parameter | Specification |
|---|---|
| Tool type | MCD Forming Tool |
| Cutting edge | Monocrystalline diamond (single-crystal) |
| Accuracy | Sub-micron tolerance achievable |
| Surface finish | Nanometer-level Ra values |
| Application focus | Optical molds, semiconductor, ceramics, precision dies |
| Custom options | Nose radius, rake angle, clearance angle, tool reach |
Options & Customization
Available for profiling, micro-chamfering, contouring, and forming operations
Custom edge geometries based on CAD drawings and part specifications
Shank options: solid carbide, steel, or modular holders
Extended reach versions for deep cavity forming
Tailored geometries for optical, semiconductor, and ceramic machining
Related Tools
Contact
For CAD-based forming tool designs, technical consultation, or quotations, please contact:
[email protected]
Aoshiji® Custom Tool – Ultra-Precision Diamond Tooling Solutions
