PCD Tool Manufacturing
Aoshiji® provides drawing-specific PCD cutting tool manufacturing for precision machining applications requiring high wear resistance, dimensional stability and consistent cutting-edge quality.
Our PCD tooling projects are developed from the component drawing, existing tool drawing or machining requirements. Tool design, PCD material selection, tool-body preparation, PCD cutting-edge processing, precision grinding and final inspection are coordinated according to the required geometry, tolerance and application.
PCD Tools We Manufacture
Typical custom PCD tooling includes:
• PCD reamers
• Piloted PCD reamers
• Multi-step PCD reamers
• PCD form reamers
• PCD boring tools
• PCD milling cutters
• PCD form tools
• Drawing-specific combination tools
Tool geometry can be developed around straight, stepped, tapered, piloted or profile-specific machining features.
Overview of custom PCD reamers for precision bore finishing, including piloted, brazed, form, multi-step, combination and adjustable designs.
PCD Manufacturing Process
Depending on the tool design, the manufacturing process may include:
1. Tool drawing and geometry review
2. PCD grade and blank selection
3. Tool-body machining and preparation
4. PCD segment cutting and positioning
5. Brazing or assembly of the PCD cutting elements
6. EDM processing where required
7. Precision grinding of cutting edges and profiles
8. Runout and dimensional inspection
9. Final drawing confirmation and quality inspection
PCD Cutting Edge & Geometry Control
PCD tool performance depends on more than the diamond material itself.
Key manufacturing controls may include:
• Cutting-edge position
• Radial and axial runout
• Diameter and step dimensions
• Taper and profile geometry
• Cutting-edge clearance
• Edge preparation
• PCD segment alignment
• Surface finish of the ground cutting edge
The required controls are determined by the approved tool drawing and machining application.
Typical PCD Machining Applications
PCD tools are commonly evaluated for high-volume or abrasive non-ferrous machining applications such as:
• Aluminum and aluminum alloys
• High-silicon aluminum
• Copper and selected non-ferrous materials
• CFRP and composite materials
• Precision automotive components
• Aerospace aluminum components
• High-accuracy bore finishing
Need a Custom PCD Cutting Tool?
Send us your component drawing, existing tool drawing and machining conditions. Aoshiji will evaluate the PCD material, tool geometry and manufacturing approach for your application.
