PCD Form Tool for Precision Machining Applications
Overview
The PCD Form Tool from Aoshiji® Custom Tool is designed for precision form machining in non-ferrous metals, composites, and engineering plastics. Featuring polycrystalline diamond (PCD) cutting edges, it provides unmatched wear resistance, superior dimensional accuracy, and mirror-like surface finish. Each tool is custom-engineered per CAD drawing or sample, making it the ideal solution for complex profiles, multi-stage operations, and high-volume CNC production in automotive, aerospace, electronics, and precision engineering sectors.
Applications
Complex profile machining in aluminum alloys, copper, brass, and composites
Automotive and aerospace components requiring high-accuracy forms and contours
Electronics and semiconductor parts with ultra-precise slots, grooves, and profiles
Mold & die manufacturing with intricate geometries and tight tolerances
Multi-stage CNC operations combining drilling, reaming, chamfering, and profiling
Key Features
Custom form geometry – Manufactured exactly to customer drawings or 3D CAD data
PCD cutting edges – Ultra-hard diamond tips ensure long life and excellent stability
Dimensional accuracy – Micron-level precision for repeatable performance
Flexible configurations – Available as single-point, multi-flute, or multi-stage form tools
Optimized cutting design – Reduced cutting forces, enhanced chip evacuation, and consistent edge integrity
PCD REAMER:
SOLID CARBIDE REAMERS :
BRAZED CARBIDE REAMERS :
Benefits
Higher productivity – One-pass machining reduces tool changes and cycle time
Extended tool life – Significantly outlasts carbide and HSS form tools
Improved quality – Achieves burr-free edges and mirror-like surface finishes
Cost savings – Lower cost per part in mass production environments
Application-specific – Tailored geometry ensures optimal performance for each project
Technical Specifications
| Parameter | Specification |
|---|---|
| Tool family | PCD Form Tool |
| Cutting material | Polycrystalline Diamond (PCD) |
| Geometry | Custom (concave, convex, stepped, complex) |
| Diameter range | Ø2 – Ø200 mm (custom available) |
| Configurations | Single-point, multi-flute, multi-stage |
| Shank type | Straight, Weldon, HSK, BT, CAT (per request) |
| Coolant | Optional through-coolant |
| Tolerance | Per customer drawing (micron-level) |
Options & Customization
Custom geometries: concave, convex, stepped, or special forms
Multi-stage tool design: drilling + reaming + profiling in one tool
Edge preparation & PCD grade selection for specific materials
Coolant-through capability for efficient chip evacuation
Coating options for body protection and anti-wear performance
Related Tools
PCD Lollipop Cutter with Shank – Precision PCD Undercutting End Mill | Aoshiji® Custom Tool
- PCD Form Milling Cutter Head – Aoshiji® Custom Tool
Contact
For CAD drawings, special form requirements, or quotations, please contact:
[email protected]
Aoshiji® Custom Tool – Diamond Tooling Engineered for Precision
