MCD Grooving Tool – Monocrystalline Diamond by Aoshiji® Custom Tool
Overview
The MCD Grooving Tool from Aoshiji® Custom Tool is purpose-built for ultra-precision slotting, grooving, and parting operations in high-value materials. Featuring a monocrystalline diamond (MCD) cutting edge, it delivers burr-free performance, mirror-like surface quality, and sub-micron dimensional accuracy—surpassing carbide and PCD alternatives. This tool is particularly effective for machining optics, semiconductors, and brittle advanced materials, where surface integrity and precision are critical.
Applications
Precision slots and micro-channels in semiconductor components
Optical parts requiring nanometer-level surface finish
Quartz, sapphire, and ceramics machining with ultra-fine tolerances
Advanced composites requiring burr-free grooving and edge finishing
Parting-off operations for delicate, high-value components
Key Features
Monocrystalline diamond cutting edge – Provides unmatched sharpness and durability
Ultra-precision capability – Sub-micron tolerance and nanometer-level finish
Burr-free cutting – Eliminates secondary deburring or polishing operations
Custom tool geometries – Width, rake angle, clearance, and depth capacity per drawing
Stable cutting performance – Designed for fragile, brittle, and non-ferrous materials
Benefits
Outperforms carbide and PCD tools in groove accuracy and surface finish
Reduces post-processing by producing burr-free grooves and edges
Extends tool life with stable, sharp MCD cutting edges
Provides repeatable performance in mass production of precision parts
Customizable for special slotting, profiling, and parting-off requirements
Technical Specifications
| Parameter | Specification |
|---|---|
| Tool type | MCD Grooving Tool |
| Cutting edge | Monocrystalline diamond (single-crystal) |
| Tolerance | Sub-micron achievable |
| Surface finish | Nanometer-level Ra values |
| Application focus | Optics, semiconductors, ceramics, composites |
| Custom options | Groove width, rake/clearance angles, depth, shank type |
Options & Customization
Custom groove widths for micro and standard slotting applications
Nose radius and edge preparation for enhanced tool life
Shank styles: carbide, steel, or modular holders
Extended reach designs for deep-groove applications
CAD-based tool geometry customization for specific components
Related Tools
MCD Boring Tool – Monocrystalline Diamond by Aoshiji® Custom Tool
MCD Forming Tool – Monocrystalline Diamond by Aoshiji® Custom Tool
Contact
For CAD-based designs, custom geometries, or technical consultation, please contact:
[email protected]
Aoshiji® Custom Tool – Ultra-Precision Diamond Tooling Solutions
