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PCD Countersink 90° Ø10 mm – PCD-CSK-90-10-V1 | Aoshiji® Custom Tool

Aoshiji® Custom Tool – PCD countersink 90° Ø10 mm model PCD-CSK-90-10-V1 for fine chamfer machining.

Aoshiji® Custom Tool offers the PCD countersink 90° Ø10 mm (Model PCD-CSK-90-10-V1) for precision chamfering and countersinking on pre-drilled holes, delivering burr-free edges and stable countersink geometry in high-volume CNC machining applications.


Overview

This PCD countersink is specifically designed for precision chamfering of pre-drilled holes in aluminum, composites, and non-ferrous materials, where burr-free edges, dimensional consistency, and long tool life are critical.
The PCD Countersink 90° Ø10 mm (Model PCD-CSK-90-10-V1) features polycrystalline diamond (PCD) cutting edges that provide exceptional wear resistance, minimal edge degradation, and superior surface finish compared with carbide or HSS countersinks.

By maintaining stable tool engagement and accurate concentricity, this PCD countersink is well suited for high-volume production environments where consistent countersink quality and reduced tool changes are required.


Why Choose a PCD Countersink for Precision Chamfering?

Compared with carbide countersinks, PCD countersinks offer significantly longer tool life and more stable cutting performance when machining abrasive and non-ferrous materials such as aluminum alloys, CFRP, and engineering plastics.
This makes PCD countersinks particularly effective in applications requiring consistent countersink geometry, clean edges, and reduced downtime in serial production.


Applications

  • Countersinking and chamfering on pre-drilled holes in aluminum alloys, copper, brass, composites, and engineering plastics

  • Automotive and aerospace components requiring high-precision countersinks

  • Mold and die manufacturing and other precision engineering applications

  • Flathead screw seats and deburring operations at 90°

  • Custom countersinking requirements (available angles: 60°, 82°, 100°)


Key Features

  • One-pass precision – Produces accurate 90° countersinks in a single operation

  • PCD cutting edges – Outstanding wear resistance and extended tool life

  • High concentricity – Ensures consistent countersink size, position, and depth

  • Optimized flute design – Smooth chip evacuation and reduced burr formation

  • Guided tip design (optional) – Improves tool stability and concentricity during countersinking on pre-drilled holes

  • Customizable geometry – Diameter, angle, flute configuration, and shank type tailored to application requirements


Benefits

  • Shorter cycle time with fewer tool changes

  • Superior countersink quality with burr-free edges and smooth surface finish

  • Longer service life compared with carbide and HSS countersinks

  • Lower cost per part in high-volume CNC machining environments


Technical Specifications

ParameterSpecification
Tool familyPCD Countersink
Product codePCD-CSK-90-10-V1
Countersink angle90° (custom options: 60°, 82°, 100°)
DiameterØ10 mm (others on request)
Cutting materialPCD-tipped
ShankStraight (custom options: Weldon / HSK / BT)
CoolantOptional through-coolant
TolerancePer customer drawing (ISO / DIN available)

Options & Customization

  • Diameter range: Ø2–Ø20 mm or per customer drawing

  • Countersink angles: 45°, 60°, 82°, 90°, 100°, or custom

  • Configurations: 1–2 flute designs, guided tip, or special shank options

  • Edge preparation and PCD grade selection optimized for aluminum, composites, or plastics


Related Tools


Contact

This PCD countersink solution is available in standard and fully customized configurations to meet specific countersinking requirements across different materials and production volumes.

For drawings, technical discussion, or quotation requests, please contact:
[email protected]

Aoshiji® Custom Tool – Precision Diamond Tooling Solutions

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