Custom Brazed PCD Turning Tools for High-Precision Machining
Overview
Polycrystalline Diamond (PCD) turning tools are essential for high-precision machining of aluminum alloys, composites, and non-ferrous metals. At Aoshiji® Custom Tool, we design and manufacture custom brazed PCD turning tools that deliver outstanding rigidity, extended tool life, and mirror-like surface finishes.
Unlike conventional indexable inserts, brazed PCD turning tools provide maximum stability and accuracy for demanding CNC turning applications. Whether the requirement is for single-point turning, profiling, grooving, or custom-designed inserts, each tool is tailored to meet specific part geometries, tolerances, and machining conditions.
With decades of experience in custom diamond tooling, Aoshiji® helps manufacturers reduce cycle time, minimize tool changes, and improve consistency in high-volume production environments across automotive, aerospace, and precision engineering industries.
Applications
Precision turning of automotive engine components, cylinder heads, and transmission parts
Aerospace structures requiring tight-tolerance diamond turning
Composite and non-ferrous metal machining with ultra-fine surface finish demands
Profiling and contour turning in hydraulic and pneumatic components
High-volume CNC lathe production requiring repeatable accuracy
PCD REAMER:
SOLID CARBIDE REAMERS :
BRAZED CARBIDE REAMERS :
Key Features
Brazed PCD cutting edges – Exceptional wear resistance and long service life
High rigidity design – Stable cutting performance and minimal vibration
Custom tool geometries – Tailored inserts for profiling, grooving, or single-point turning
Superior surface quality – Achieves Ra ≤ 0.2 µm in non-ferrous machining
Optimized performance – Tools engineered for customer-specific applications
Benefits
Outperforms standard indexable inserts in accuracy and stability
Provides consistent micron-level tolerance control in mass production
Extends tool life significantly, reducing tool change frequency
Lowers overall machining cost per part by increasing productivity
Fully customizable to meet unique part drawings and tolerance requirements
Technical Specifications
| Parameter | Specification |
|---|---|
| Tool type | Custom Brazed PCD Turning Tool |
| Cutting material | PCD (Polycrystalline Diamond) |
| Application focus | Precision turning of aluminum, composites, and non-ferrous alloys |
| Geometry options | Single-point, profiling, grooving, or custom inserts |
| Shank type | Carbide or steel shank, customizable |
| Surface finish | Ra ≤ 0.2 µm achievable |
| Tolerance | IT6 or tighter tolerance on request |
Options & Customization
Custom tool designs for single-point, profiling, contouring, or grooving
Various insert geometries and edge preparations for optimized performance
Shank types: solid carbide, steel, or machine-specific configurations
Optional coolant-through design for chip evacuation and thermal control
Tailored solutions for aerospace, automotive, and high-volume machining
Related Tools
High-Precision PCD Planing Tools for Face Machining & Surface Finishing
- PCD Multi-Diameter Combination Reamer
Contact
For custom designs, part drawings, or technical consultation, please contact:
[email protected]
Aoshiji® Custom Tool – Precision PCD and Custom CNC Tooling Solutions
