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MCD Boring Tool – Monocrystalline Diamond by Aoshiji® Custom Tool

Aoshiji® Custom Tool – MCD monocrystalline diamond boring tool for ultra-precision machining.

Overview

The MCD Boring Tool from Aoshiji® Custom Tool is engineered for ultra-precision hole finishing where standard carbide and even PCD tools cannot deliver the required accuracy. Featuring a monocrystalline diamond (MCD) cutting edge, it achieves mirror-quality surfaces, perfect bore roundness, and sub-micron dimensional accuracy. This tool is widely recognized as the premium solution for high-value applications in optics, electronics, and advanced material machining.

Applications

  • Optical mold machining requiring nanometer-level surface finish

  • Semiconductor components with ultra-tight tolerances

  • Precision boring of bearing seats and miniature housings

  • Machining of quartz, sapphire, ceramics, and other brittle materials

  • Fine chamfering and edge finishing of pre-drilled holes in high-value components

Key Features

  • Monocrystalline diamond cutting edge – Superior sharpness and wear resistance

  • Ultra-precision capability – Sub-micron bore accuracy and burr-free finishing

  • Exceptional surface finish – Achieves nanometer-level Ra values

  • Custom-engineered geometry – Nose radius, rake, and clearance angles optimized per CAD design

  • Stable cutting performance – Designed for precision boring of hard, brittle, and non-ferrous materials

Benefits

  • Outperforms carbide and PCD tools in accuracy, finish, and tool life

  • Reduces or eliminates polishing, saving time and cost in finishing operations

  • Extended service life due to the hardness and stability of monocrystalline diamond

  • Provides unmatched repeatability for mass production of ultra-precision components

  • Ensures higher productivity and consistency in high-value manufacturing

Technical Specifications

ParameterSpecification
Tool typeMCD Boring Tool
Cutting edgeMonocrystalline diamond (single-crystal)
AccuracySub-micron dimensional tolerance
Surface finishNanometer-level Ra achievable
Application focusOptics, semiconductors, ceramics, precision housings
Custom optionsShank type, tool reach, nose geometry, rake and clearance angle

Options & Customization

  • Custom nose radius, rake, and clearance angle per part design

  • Available for boring, fine chamfering, and edge finishing applications

  • Shank options: carbide, steel, or custom modular interfaces

  • Extended reach geometries for deep precision boring

  • Tailored designs for optical, semiconductor, and ceramic applications

Related Tools

Contact

For CAD-based designs, technical consultation, or a quotation, please contact:
[email protected]
Aoshiji® Custom Tool – Ultra-Precision Diamond Tooling Solutions

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