Aoshiji® Custom Tool – Custom Inserts: Reliable Engineering for Tough Machining Challenges
Best-Selling CNC Tool Solutions
Products
Drill-Reamer Combination Tool :
Aoshiji® Custom Tool – Custom PCD, CBN, Carbide, Cermet & Ceramic Inserts for Demanding Applications
Key Point 1
We provide customized insert solutions tailored to the specific requirements of different industries and applications.
Key Point 2
Quickly resolving complex machining challenges across industries and materials.
Key Point 3
Aoshiji® Custom Tool provides custom inserts for various materials, available with advanced coatings tailored to different machining processes and on-site conditions, delivering higher efficiency and consistent quality in demanding applications.
Key Point 4
Aoshiji® Custom Tool custom inserts deliver superior machining efficiency, consistent product quality, and extended tool life across a wide range of materials — significantly outperforming comparable competing products.
Case Study
Machining Case:
Part Name: Dual-Stage Main Reducer for Automotive Transmission
Workpiece Material: Steel 20MnCrS5, hardness 80.5–83 HRA
Machining Method: Dry cutting
| Brand | Feed per Tooth | Efficiency / Tool Life | Failure Mode |
|---|---|---|---|
| Aoshiji® CBN Inserts | F0.12 | 120 pcs / tool life | Rated tool change at end of life |
| Competitor A | F0.08 | 60 pcs / tool life | Abnormal failure |
| Conclusion In this case, due to the high hardness of the workpiece material and dry cutting conditions, machining required high efficiency and precision. The Aoshiji® CBN custom inserts demonstrated significantly higher efficiency, tool life, and quality compared to competing products, earning final customer approval. | |||
Technical Data Sharing
Aoshiji® Custom Tool CBN Turning Inserts: Machinable Materials
Hardened steels in the hardness range of 30–70 HRC, including tool steels, alloy steels, bearing steels, and high-speed steels (e.g., SKD11).
Nickel-based and iron-based heat-resistant alloys (e.g., SCM440).
Wear-resistant cast irons and titanium alloys (e.g., TC4, Inconel 1718).
High Hardness and Excellent Wear Resistance
The hardness of CBN inserts is second only to diamond and, together with PCD tools, is classified as a superhard cutting tool. CBN tools demonstrate outstanding performance when machining high-hardness materials, offering long tool life and high efficiency. They deliver excellent surface finish, often surpassing grinding processes.
Excellent Thermal Stability
The microstructure of CBN allows it to maintain thermal stability up to 1400–1500 °C, which is more than twice that of diamond tools. This makes CBN one of the best tool materials in terms of high-temperature resistance, suitable for high-speed and high-temperature machining.
Outstanding Chemical Stability
CBN exhibits high chemical inertness toward ferrous materials, showing strong resistance to adhesion and diffusion wear. This makes it especially suitable for finishing hardened steels, powder metallurgy alloys, and high-temperature alloys.
Good Thermal Conductivity
Due to its unique microstructure, CBN has higher thermal conductivity than other tool materials. Together with its high hardness, this improves heat transfer during cutting, reducing cutting zone temperatures and tool deformation. As a result, machining accuracy and surface quality are significantly improved.
Low Friction Coefficient
With its special cutting-edge geometry and unique manufacturing process, CBN tools provide lower friction between tool and workpiece. This reduces cutting forces and wear, while ensuring dimensional accuracy and excellent surface finish.
For more insights into custom cutting solutions, explore our High-Precision PCD Planing Tools for Face Machining & Surface Finishing
and our Custom PCD Brazed Turning Tools
designed for superior surface quality and precision turning.
To stay updated with the latest industry perspectives, see resources such as the Cutting Tools Market Size & Share Report 2025
and Cutting Tool Engineering Magazine
.
Choose Aoshiji® Custom Tool — delivering reliable engineering, extended tool life, and high-efficiency machining solutions for the toughest manufacturing challenges.
Read our previous case study: Custom PCD Multi-Tooth Milling Cutter Solutions for Advanced Manufacturing – Aoshiji® Custom Tool
